Hardness Tester Lab

Related Topics 

Background Information; Rockwell Hardness Tester

Rockwell Tester

Conversion Chart B & C

Conversion Rockwell B for soft metals

Conversion Rockwell C for hard metals

Hardness definitions

Samples

Manual

What is hardness?

In materials science, hardness is the characteristic of a solid material expressing its resistance to permanent deformation.  In mineralogy the property of matter commonly described as the resistance of a substance to being scratched by another substance. In metallurgy hardness is defined as the ability of a material to resist plastic deformation.  The Metals Handbook defines hardness as "Resistance of metal to plastic deformation, usually by indentation. However, the term may also refer to stiffness or temper or to resistance to scratching, abrasion, or cutting. It is the property of a metal, which gives it the ability to resist being permanently, deformed (bent, broken, or have its shape changed), when a load is applied. The greater the hardness of the metal, the greater resistance it has to deformation.

For more information on the principle operational definitions of hardness click here. For application examples (& see video below) click here.   For a understanding of the "Evolution of Hardness Testing"  click here.

 

The following definition is the one we will be most concerned with in the application of this lab.

The dictionary of Metallurgy defines the indentation hardness as the resistance of a material to indentation. This is the usual type of hardness test, in which a pointed or rounded indenter is pressed into a surface under a substantially static load.

 

The lab is intended to accomplish five goals:

  1. To introduce the Rockwell hardness Tester, (a basic tools used in manufacturing shops) and its related terminologies to the students.

  2. To learn the importance of the concept of hardness in manufacturing.

  3. To practice the team work concept through a hands-on practice.

  4. To practice safety related to working in a manufacturing environment.

  5. To provide an experiment through which students recognize and see the concepts of hardness explained in the textbook.

 

The Lab

Each group will test each of the seven (7) specimens. You are to place it in the hardness tester and perform at least three (3) separate tests on each specimen.  You will average the test hardness ratings for each specimen.  Using the textbook (Table 3.6, on page 54 of your text [or page 55 of the new text]) or whatever other source available to you to determine the material type of each given sample.  From your collected data, try to distinguish between materials, if possible. Do list which sample is the hardest in the report. Submit your data in table format in your report. To identify the samples click here.

 

General Guidelines for Grading

  • How well the team worked together. (See 'Good and Bad Team Members')

    Whether the team members observed the safety rules, and other rules as explained in the Lab Work document or lab presentation.

    The quality of the report, and/or presentation, and/or demonstration .